Pittsburgh’s Beloved BBQ Chipped Ham Sandwich: A Hometown Classic Recipe

Classic Pittsburgh BBQ Chipped Ham Sandwiches

Homemade BBQ Chipped Ham Sandwich on a plate with potato chips

There’s nothing quite like the nostalgic taste of BBQ chipped ham sandwiches – a beloved Pittsburgh tradition that brings comfort food to a whole new level. This homemade version features thinly-sliced ham smothered in a sweet and tangy barbecue sauce that’s quick to prepare but packed with flavor. Perfect for busy weeknights or casual weekend gatherings!

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Prep Time: 15 minutes

Cook Time: 25 minutes

Total Time: 40 minutes

Servings: 6 servings

Cuisine: American

Course: Dinner

What Makes BBQ Chipped Ham a Pittsburgh Classic

If you’ve never experienced a Pittsburgh-style BBQ chipped ham sandwich, you’re in for a treat! “Chipped” ham refers to the ultra-thin slicing technique that creates delicate, almost shaved pieces of ham. When combined with a homemade sweet and tangy barbecue sauce, these sandwiches transform into a regional delicacy that’s been beloved for generations.

Ingredients for Perfect BBQ Chipped Ham

  • 1 pound chipped ham (thinly sliced deli ham)
  • 1 cup ketchup
  • 1/2 cup water
  • 1/4 cup sweet pickle relish
  • 3 tablespoons brown sugar
  • 2 tablespoons apple cider vinegar
  • 1 tablespoon Worcestershire sauce
  • 1/2 teaspoon liquid smoke (optional but recommended)
  • 1/4 teaspoon ground cinnamon
  • 1/4 teaspoon black pepper
  • 1/2 teaspoon garlic powder
  • 6 hamburger buns

How to Make Authentic BBQ Chipped Ham Sandwiches

  1. In a large saucepan, combine ketchup, water, sweet pickle relish, brown sugar, apple cider vinegar, and Worcestershire sauce.
  2. Season the sauce with liquid smoke (if using), cinnamon, black pepper, and garlic powder.
  3. Bring the mixture to a gentle simmer over low heat, stirring occasionally.
  4. Allow the sauce to simmer for about 20 minutes to let the flavors meld together.
  5. Add the chipped ham to the sauce, stirring gently to ensure all pieces are coated.
  6. Continue to heat for an additional 5 minutes, until the ham is heated through.
  7. Lightly toast the hamburger buns if desired.
  8. Using tongs or a slotted spoon, pile the saucy chipped ham onto the bottom halves of the buns.
  9. Top with the remaining bun halves and serve immediately.
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Pro Tips for BBQ Chipped Ham Success

  • For authentic Pittsburgh style: Ask your deli counter to “chip” or very thinly slice the ham.
  • Make ahead: The barbecue sauce can be prepared up to 3 days in advance and stored in the refrigerator.
  • Customize the sweetness: Adjust the brown sugar to taste – some Pittsburgh families prefer a sweeter sauce.
  • Add heat: For a spicier version, add a dash of hot sauce or red pepper flakes.

Perfect Pairings for Your BBQ Chipped Ham Sandwich

These saucy sandwiches pair wonderfully with classic sides like:

  • Potato chips
  • Creamy coleslaw
  • Macaroni salad
  • Baked beans
  • Dill pickle spears

Storing and Reheating Leftover BBQ Chipped Ham

This recipe makes excellent leftovers! Store any remaining ham and sauce mixture in an airtight container in the refrigerator for up to 3 days. To reheat, simply warm in a saucepan over medium-low heat until heated through, or microwave in 30-second intervals, stirring between each.

Freezing Instructions

The BBQ ham mixture freezes beautifully. Store in freezer-safe containers for up to 3 months. Thaw overnight in the refrigerator before reheating as directed above.

Nutritional Information

Per serving:

  • Calories: 327 kcal
  • Carbohydrates: 41g
  • Protein: 17g
  • Fat: 11g
  • Saturated Fat: 3g
  • Sodium: 1858mg
  • Sugar: 15g
  • Fiber: 2g

Why You’ll Love These BBQ Chipped Ham Sandwiches

These nostalgic sandwiches aren’t just delicious – they’re also:

  • Budget-friendly: Chipped ham is an economical protein option
  • Quick to prepare: Ready in just 40 minutes
  • Kid-approved: The sweet-tangy flavor is a hit with children
  • Easily scalable: Perfect for feeding a crowd

Whether you’re a Pittsburgh native craving a taste of home or you’re new to the concept of BBQ chipped ham, this recipe is sure to become a family favorite. The combination of tender, thin-sliced ham and homemade barbecue sauce creates a sandwich that’s both comforting and incredibly satisfying!

Recipe adapted from Allrecipes

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